China OEM DBY DCY DFY Series Bevel and Cylindrical Gear Reducer manufacturer

Product Description

High Precision DBY DCY DFY Series Bevel and Cylindrical Gear Reducer

Company Information
      Established in 1979, HangZhou Gearbox Manufacturing Co., Ltd.  is located in National High-tech Development Zone of HangZhou, ZheJiang , China.  With more than 38 years’ experience in research and development of gear transmission products, the factory covers an area of 87,000 square meters.  ISO9001certified in 1999, we have high qualified R&D engineer team and manufacturing talents as well as first-class processing and testing equipments.

Product Description
      Bevel and Cylindrical Gear Reducer includes 3 series. DBY (two stages), DCY (three stages), DFY (four stages). It is a drive mechanism of external mesh gear on input and output shaft in verticality. The major drive parts adopt high-quality alloy steel. The gear reaches the precision grade 6 (GBL0095-88) after it goes through carburizing, quenching and gear grinding. It features high carrying capacity, long service life, small volume, high efficiency and light weight.
It is a drive mechanism of input and output shaft in verticality. They mainly apply to belt conveyer and other kinds of conveying equipment, They also can apply to various kinds of general machinery in the field of metallurgy, mining, chemical engineering, coal mining, building materials, light industry, oil refining, etc…

Technical Parameter:

Center Distance (mm) Ratio Input Speed (rpm) Output Power (kW)
160 – 800 8 – 500 Max. 1500 More than 2900

Our HangZhou Gearbox 

 
FAQ
 Are you trading company or manufacturer?
A: We are manufacturer with over 38 years’ experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.
Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms?
 T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.-
  If you have any other questions, please feel free to contact us below:

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Type: Gearbox
Certification: ISO9001: 2000
Condition: New
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Bevel
OEM/ODM Serivce: Available
Customization:
Available

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Customized Request

gear gearbox

How do gear reducers enhance the efficiency of conveyor systems and robotics?

Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

Conveyor Systems:

In conveyor systems, gear reducers enhance efficiency in the following ways:

  • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
  • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
  • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
  • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

Robotics:

In robotics, gear reducers enhance efficiency through the following means:

  • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
  • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
  • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
  • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China OEM DBY DCY DFY Series Bevel and Cylindrical Gear Reducer   manufacturer China OEM DBY DCY DFY Series Bevel and Cylindrical Gear Reducer   manufacturer
editor by CX 2024-05-14

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