China OEM CZPT H/B Series Bevel-Helical Gear Unit/Gearbox/Gear Reducer/ Speed Reducer cycloidal gearbox

Product Description

AOKMAN H/B Series Bevel-Helical Gear Unit/Gearbox/Gear Reducer/ Speed Reducer

Product Description

B Series Industrial Gearbox is a brand-new model of rigid tooth flank gear reducers which has the features as follows:
(1) B series industrial gearboxes have heavy load, large torque range, high-efficiency and long lifespan, high permissible axial and radial loads.
(2) B series orthogonal shaft gearbox has the features of low noise, high reliability and compact structure.
(3) Output shafts: CHINAMFG shaft or hollow shaft, and the hollow shaft can be attached with the shrink disk.
(4) Mounting type: horizontal, vertical.

Detailed Photos

Applications:
The products are widely applied in electricity, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, environment protection, stage, logistic, weaving, paper making, light industry, plastics and other regions.

Product Parameters

Material of Housing and Gear:

Materials Housing: HT250 cast iron
 
Gear: 20CrMnTi,carburizing and quenching
 
Gear surface hardness: 58-62HRC
 
Gear center hardness: 33-48HRC
 
Grinding precision grade: ISO1328-1: 1995 class 5-6
 
Surfaceness: 0.8
 
Carburization depth: 0.6-1.5mm
 
Bearing: 42CrMo
 

Technical data of B series helical gearbox:

Rated Power
 
4~3015KW
Ratio
 
1~450
Input Speed
 
Less than 1500r/min
Rated Torque
 
790~900000N*m
Transmission Stage
 
1 stage, 2 stage, 3 stage, 4 stage
Mounting Type
 
Vertical, Horizontal
Brand Name
 
Aokman

Packaging & Shipping

Company Profile

Our Advantages

 

FAQ

If you have any demand for our products please feel free to contact me. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China OEM CZPT H/B Series Bevel-Helical Gear Unit/Gearbox/Gear Reducer/ Speed Reducer   cycloidal gearbox	China OEM CZPT H/B Series Bevel-Helical Gear Unit/Gearbox/Gear Reducer/ Speed Reducer   cycloidal gearbox
editor by CX 2024-05-17

Comments

Leave a Reply

Your email address will not be published. Required fields are marked *