Product Description
Product Description
2 Speed Planetary Gearbox Planetary Travel Final Drive Gear Reducer
Panetary reducer gearbox is designed with large torque, high start and transmission efficiency, low-speed stability, compact radial size, low noise, etc.The main devices we are making are walking reducers, lifting reducers and swing reducers.They are widely used for vehicle cranes, crawler cranes, truck mounted cranes, marine cranes, aerial work trucks, excavators, etc.
| Product | Travel drive planetary reducer |
| Model | IDKN60B140S |
| Rated output torque | 60000 Nm |
| Max. output torque | 75000 Nm |
| Ratio | 166:1 |
| Rated input torque | 352 Nm |
| Max. input torque | 440 Nm |
| Max. input speed | 2050 r/min |
| Max. output speed | 12 r/min |
| Application | final drive for various trucks, excavators, crawler cranes, etc |
| OEM | Acceptable |
Product features:
1.Compact size
2.Low noise
3.High start-up and working efficiency
4.Easy installation, operation and maintenance
5.Various models for wide applications
6.One year warranty
7.Free components for replacement within warranty period
8.Professional and tailored solution for different requirements
9.Free technical support at any time
10.Customer training is available.
Detailed Photos
2 Speed Planetary Gearbox Planetary Travel Final Drive Gear Reducer
Packaging & Shipping
2 Speed Planetary Gearbox Planetary Travel Final Drive Gear Reducer
Packing method: plywood box (1 pc / box)
Packing Dimensions: 520*520*490 mm
Weight: 280 kg
Company Profile
HangZhou Chuangdong New Material Technology Co., Ltd. is located in HangZhou City, ZheJiang Province, China. The factory was established in 2008 and specializes in the research and development of planetary transmission technology products. The company’s main products are the following 4 series Automobile crane series products, the main products are 8-160 tons hoisting mechanism and slewing mechanism, the products can be widely used in the automobile crane and crawler crane, we mainly serving Senyuan Heavy Industry, ZheJiang Juntong, CHINAMFG Heavy Industry and other large enterprises, also exported to Russia and other countries. Aerial work vehicle series products, the main products are composed of 18-30m vehicle-mounted and self-propelled aerial work vehicle hoisting mechanism and slewing mechanism, and the products can be widely used in the aerial work vehicle industry. Now we mainly serves large enterprises such as HangZhou Handler and ZheZheJiang ngbang Heavy Industry. Wrecker series products, the main products are hydraulic winches from 1.5 tons to 60 tons composed of IYJ100A, IYJ150A, IYJ200, IYJ250, IYJ080A, etc. The products can be widely used in the road wrecker industry. Now we mainly serves domestic large-scale special vehicle manufacturers such as ZheJiang Yuehai, ZheJiang Longyi, HangZhou Suiqi, HangZhou Zhongqi, ZheJiang Chengli, Sinotruk, etc., also exports to Canada, South America and other countries. Our company always regards product strategy and quality management as the top priority of the company’s development. Now we have 5 utility model patents and 2 appearance patents. Establish long-term cooperative relations with ZheJiang Mechanical Design Institute, ZheJiang University, HangZhou University of Technology and many other scientific research institutions. We have obtained ISO9001.2015 quality management system certificate in 2016, the Haizhelun high-altitude vehicle that applied the company’s products passed the inspection of the people of the whole country. The company also reached trade cooperation with Canada, Russia, Brazil, Australia and India and other product companies. We welcome your cooperation.
FAQ
1.How to choose the product which meets our requirement?
A) Look through our shop, find a proper item, send me an inquiry, I quote details for you.
B) In case no suitable item in our shop, send me an inquiry with your requirements, we can customize for you.
2.What is payment term?
A) For regular design: 30% deposit, the balance before loading.
B) For customized design: 50% deposit, the balance before loading.
Payment term is negotiable according to order.
3.What is delivery time?
A) For common models in stock, delivery time are 5-7 days.
B) For customized models and new production, delivery time are 30-40 days.
5.How about after-sale service?
A) Within warranty, all spare parts are delivered for free.
B) Exceed warranty, all spare parts are offered with the lowest production cost.
Warranty period is 1 year, but our servicing is for the whole lifetime of product, so no worry for reselling and personal resell.
Thank you for the time. For any question or requirements, please contact me 🙂
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| Application: | Machinery, Trucks |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Three-Step |
| Samples: |
US$ 2000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do gear reducers enhance the efficiency of conveyor systems and robotics?
Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:
Conveyor Systems:
In conveyor systems, gear reducers enhance efficiency in the following ways:
- Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
- Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
- Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
- Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.
Robotics:
In robotics, gear reducers enhance efficiency through the following means:
- Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
- Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
- Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
- Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.
By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
Function of Gear Reducers in Mechanical Systems
A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.
The primary function of a gear reducer in mechanical systems is to:
- Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
- Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.
Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.
editor by CX 2024-04-17
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