Product Description
Kraft Paper Making Machine Spare Parts Motor Gear Reducer
Product Description
Main Features
(1) Optimization design of main parameters such as center distance and ratio. High interchangeablity for main components.
(2) Gears are made of high-class alloy steel, with carburization and quenching treatment. Gear surface hardness of HRC54 – 58.
(3) Compact size, light weight, high precision, big carring capacity, high efficiency, long service life, high reliability, stable transmission, low noise.
(4) Normally oil sump lubrication is used, with cooling naturally. If thermal power cannot be achieved,circular oil lubrication, fan, cooling coil pipe may be used.
Technical Parameter
| 1 | Product name | Reducer | ||
| 2 | Input Speed | 300-1800Rpm | ||
| 3 | Output Torque | 1.8-2430N.M | ||
| 4 | Rated Power | 0.25-7.5Kw | ||
| 5 | Efficiency | 94%~98% | ||
| 6 | Temperature | 40~45ºC | ||
| 7 | Weight | 26kg | ||
| 8 | Ratio | 1:30 | ||
| 9 | Output Speed | 48rpm | ||
Our Company
About us:
CHINAMFG Machinery Manufacturing Co., Ltd.Was founded in 1985, according to the modern enterprise mechanism into a large-scale standardized joint-stock enterprises, with 278 workers,including 23 engineers and technicians,15 senior engineers.In general, CHINAMFG is in the leading place of paper-making industry in China .
Our Service&Customers feedback
Advantage:
Part 1:
1)Low MOQ:It can meet your low qty demand very well.
2)Good Service:We treat clients business as our own business.
3)Good Quality:We have strict QC quality control system .Good reputation in the market.
4)Fast & Cheap Delivery:We have big discount from shipping forwarder (Long Contract).
Part 2:
1.We have rich experience in this industy;
2.We are the factory outlet ,can give you a cheaper price ;
3.For the machine,we have complete paper machinery with top quality.
Before Purchase:
1.Help customers find the right product by professional technology and business consultation
2.Provide plans of the machines installation freely
3.Make customized products according to the clients requirements
4.Online for 24 hours
After purchase:
1.Fast and saft delivery
2.Assist our clients to bulid the equipment
3.Train the first-line operators on site
4.Regularly visit clients to solve production problems
5.Online for 24 hours
Packing & Delivery
Packing Details :Spray antirust oil on machine surface and cover PE film, thenpacked in wooden box in the container(including all parts)
Delivery Details :40 days
Certification
All products has been certified.
Customers&Exhibition
This is our customers from all over the world,our company goes to the exhibition every year.
FAQ
1.Q:Can you put my brand name on these products?
A:Yes, we can.
2.Q:What is your usual payment conditions?
A:FOB 30% advanced payment, full payment before delivery, by T/T.
3.Q:Can you provide sample for us?
A:It depends on. If the products you need are standard and we have stock, we will provide.If not, we can
not provide for you immediately. The freight will be payed by buyer.
4.Q:Why choose us?
A:Direct price, gurantee quality, 24H service.
Contact Me
Any questions you can contact me,24 hours service for you!
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| Hardness: | Hardened Tooth Surface |
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| Installation: | Horizontal Type |
| Layout: | Expansion |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any disadvantages or limitations to using gear reducer systems?
While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:
1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.
2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.
3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.
4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.
5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.
6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.
7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.
8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.
Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
How do gear reducers handle variations in input and output speeds?
Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.
The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.
The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.
Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.
In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.
editor by CX 2024-04-23
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